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Medical Device Lifetime

Medical Device Lifetime or lifespan is the maximum time period specified by the manufacturer during which the medical device or the IVD devices is expected to maintain safe and effective use.

Medical Device Lifetime

Determination of Medical Device Life Time

Device lifetime could be determined under risk management provisions. For active and non-sterile devices, the lifetime is evolved by following methods

  • listing out the individual component lifetime
  • general degradation due to the ageing and exposure to the operating environments.

The degradation can be determined by

  • RELIABILITY TESTING
  • RELIABILITY ANALYSIS METHOD

Reliablity Testing Method

In reliability testing method accelerated life margin test is conducted at both component and system level. By identifying the failure modes, these tests can be used for creating failures and will determine how often the device fails and how long it takes to fail. This helps to identify design weakness which could be improved upon.
The degradation can be determined by the reliability testing method in which accelerated life margin test is conducted at both component and system level

It is used to determine the lifetime expected for the wear out of test materials by undergoing accelerated potential problems and three such methods are:

Highly Accelerated Life Test (HALT)

US FDA Approval

This method is used for identifying weak links of a product. The impact of high and low temperature and vibration is determined to precipitate failure modes faster than normal testing approaches. It is not a pass/fail test and it requires root cause analysis and corrective action to achieve optimum value from testing. It creates the ability to learn more about the design and material limitations of the product and provides opportunities for continuous improvement of the design before marketing the product. A HALT testing program includes 5 individual tests such as High temperature step stress, Low temperature step stress, Vibration step stress, Rapid thermal cycling, Combined Environment.

Highly Accelerated Stress Screening (HASS)
US FDA Approval
The purpose of this test is to speed the identification of latent defects in manufacturing process of product lifecycle to reduce associated failures.
The acceleration factor for unbiased HAST testing is:
AFHAST = AFH . AFT = e cost.(RHn/s – RHn/0) e (Ea/k) (1/T0-1/Ts)
  • Where, AFH is acceleration factor for elevated humidity;
  • AFT is accelerated factor for elevated temperature;
  • Const. is value that normally goes from 0.1 to 0.15,
  • RHs is the stressed humidity, RHo is the operating-environment humidity, and n is an empirically derived constant (usually 1 < n < 5);
  • Ea is the activation energy for the temperature-induced failure (most often 0.7 eV for electronics), k is Boltzmann’s constant, To is the operating temperature in kelvins, and Ts is the stressed temperature.
Accelerated Weathering
US FDA Approval
– impact of damage by sunlight and weather is determined, within a compressed period of time. These tests are often used to test equipment designs intended for outdoor applications to predict how they will stand up to weather throughout their lifetime.
Reliability Analysis Method

In the Reliability Analysis method (expected life analysis) method following are the process

  •  a use model of the device is developed,
  •  identification of components with intrinsic wear-out mechanism, then,
  •  the expected life of each part is determined,
  •  selection of longer life parts or generation of labeling expected life requirements, safety risk analysis and risk control measures for those parts.

Based on these calculations and with literature reviews on the life expectancy, the expected device lifetime can be determined.

Applicable International Standards - Medical Device Reliablity
International standards for Medical Device Reliability including Software device are:
  1. ISO 14971 (ensures safety and reliability of medical devices)
  2. IEC 60601-1 (safety standards for electromedical equipment)
  3. ISO/TR 80002 (risk management requirements of Medical device Software)
  4. IEC 62304 (life cycle requirements of software- software development and maintenance)
Medical Device Lifetime Vs. Medical Device Shelf Life
It is often confused between medical device shelf life and lifetime. Are they related? The lifetime of a device is its useful life of a device that is the duration of actual use before the device becomes unable to attain its intended use. In other words its stability to withstand the cleaning and sterilization during repeated use.
Shelf life explains duration of the medical device to be stabile to retain the sterility of the package and the device performance. It ends when the package is open or the shelf life claimed on the label, whichever comes first. Lifetime starts at the opening of the device package and ends until it works properly to attain its intended use.
Medical Device Lifetime - MDR and IVDR Requirments
As per article 18 of the MDR, it is a requirement that the manufacturer of an implantable device should provide together with the implantable device is any information of the expected lifetime of the device
Annex I GSPR 6 of MDR and IVDR states that the characteristics and performance of a device should not be adversely affected to such an extent that during the lifetime of the device the health or safety of the patient or user and, where applicable, of other persons is compromised, as indicated by the manufacturer, when the device is subjected to the stresses which can occur during normal conditions of use and has been properly maintained in accordance with the manufacturer’s instructions.
Annex I GSPR 18.2 of the IVDR states that devices should be sufficiently stable under the foreseen operating conditions. They should be appropriate to withstand stresses inherent in the foreseen working environment and to retain this resistance during the devices’ expected lifetime, subject to any inspection and maintenance requirements as indicated by the manufacturer.
Annex I GSPR 9.2 of the IVDR states that the performance characteristics of the device should be maintained during the lifetime of the device as indicated by the manufacturer.